Main Process Training Rig
The training rig is based entirely on industrial technologies. It presents a complex project task for training of piping and plant fitters as well as for maintenance technicians. Mechanical, electrical and hydraulic topics can be covered with this rig.
The rig consists of two units:
Unit 1: Flow control and level control
Unit 2: Flow control, level control and temperature control
The units work independently of each other. Each unit contains a complete process circuit with pumps, tanks and pipe work including a variety of valves, fittings and measuring instruments. Typical industrial components such as heat exchangers, filters and heaters are also included. Thereby a realistic industrial situation is created.
filling and bleeding pumps and suction pipes
turning pumps on and off
operating pumps in series or parallel
setting parameters and configurating electronic controllers
control loops for level, flow rate and temperature
measuring pressure loss over a pipe section
assembly and disassembly of pipe components such as valves, pipes, measurement instruments and pumps
bypass circuits for components
fault finding at pipe components and instrumentation
maintenance of pumps and other parts
monitoring the operation
identifying and rectifying malfunctions
reading and understanding process schematics.